How it’s calculated
For meshing gears the pitch-line speed is shared, so angular speed is inversely proportional to the number of teeth. In a compound train, gears on the same shaft turn together and the stage ratios multiply. With no losses, power in equals power out (P = τω), so torque is multiplied by the same ratio that speed is divided by.
Example: a 20-tooth pinion driving a 60-tooth gear gives a 3 : 1 reduction. At 1,800 rpm input the output turns at 600 rpm, and 10 N·m input becomes 30 N·m output if lossless (28.5 N·m at 95% mesh efficiency).
Assumes external spur/helical meshes with no slip. Idler gears change direction but not the ratio. Check the gears’ and shafts’ torque ratings separately.
Frequently asked questions
Is a 3:1 ratio a reduction or an overdrive?
With ratio defined as input speed ÷ output speed, 3:1 is a reduction: the output turns 3 times slower and (ideally) delivers 3 times the torque.
Do idler gears change the ratio?
No. An idler between driver and driven changes the direction of rotation only; its tooth count cancels out.
Why is output torque lower than ratio × input?
Every mesh loses a little power to friction. Multiply by the efficiency once per mesh.
Embed this calculator
Add this free calculator to your own website. Copy the code below into your page’s HTML:
Sources
- Mechanics Map, 11.2 Belt- and Gear-Driven Systems — Engineering LibreTexts
- University Physics Vol. 1, 10.8 Work and Power for Rotational Motion — OpenStax
Formulas are taken from the free public references above. Results are provided “as is” for informational and educational purposes only. See our disclaimer.
Spotted a mistake or missing option? Report a problem · GitHub issue· Suggest a calculator